+91120-414500

saleshead@apexbuildsys.com

Noida

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Heavy Fabrication

Heavy structural fabrication company in India

APEX, apart from light weight metal fabrications, used in Pre-engineered buildings, is also one of the prominentheavy fabrications industries, used for big construction projects.

These projects involve intricate planning of details and can range anywhere from basic weld to highly specialised structural metal work, rolling and bending metal and bolting pieces together mechanically.

We have a capacity of 1800 mt/month for steel fabrication. Our current customers include, NTPC, L&T, Adani powers, Bajaj, Luna and KVK in the power section. We are diversifying into heavy steel fabrication companies in India, with  examples being, high Rise Buildings, PEB Building, bridge girders, power plants, Steel plants, cement plants, pressure vessels, etc.

We currently fabricate 1,000 MT of steel per month, and have plans to augment capacity to over 3,500 MT (comprising star beam fabrication, general fabrication, containers and trailers), making us a top notch heavy fabrication companies in India.

We have strong engineering and design capabilities, and can offer turnkey solutions in E&C services and composite fabrication assignments. Our partnerships with global leaders has turned us into heavy structural fabrication companies in India and gained our entry into new business segments through enhanced technology. Our flagship projects have been in partnership with the likes of TBEA, China and IRCON International Ltd.

We have fabricated critical equipment’sacross the core sectors such as Steel, Power, Automobile, electronicsand Railway. Apart from this we have completed several projects of breweries, Airport hangar, stadium, and Chemical and Industrial sectors.

Our value chain in this business vertically spans the following:

Off-site fabrication

On-site fabrication and erection

Structural design and engineering

Engineering procurement and design

Our state of art fabrication facility which enables us execute projects smoothly for our esteemed clients, has been set up with sophisticated machines like-

  • Automatic heavy duty H beam line (up to 2.5 m high and 80mm thick)
  • CNC multi torch Oxy Acetylene Cutting System.
  • Automated SAW welding line.
  • 3D CNC Multi Axial Drilling Machine – For high precision, up to 40 mm diameter.
  • Preheating and Post heating arrangements.
  • Beam straightening machines.
  • End milling/Face machines.

Quality & Safety are prerequisite at each work centre & sufficient training is provided in improving the skills of workers & staff. Our personnel are trained to highest standard to implement quality plan at every stage.

The Apex group of companies has shown tremendous growth and excellence in this field. With over 20 years of experience and know-how, more than 700 completed and delivered projects and 100 over ongoing projects., the Apex Group of Building takes pride in being one of the companies with rich and diversified presence with a pan India the group truly is a force to reckon with.

GIRDERS

H Beam / Beam Plate /Plate Box girders are needed for all sorts of material handling and construction applications. To meet the ever increasing standards of construction industry, we have betrothed ourselves to offer extremely consistent fabrication services for H Beam / Beam Plate /Plate Box girder fabrication. Girders are manufactured using graded raw material to ensure robustness and corrosion resistant products.
Apex Buildsys manufacture array of products including assortment of Girders such as, Open Web Girder, Composite Plate Girder and Track Foot Girder. Our Girders are a hallmark of composition strength, matches functionality and excellent durability. Our clients can avail Girders in any unique shape and dimension.

Advantages:

  • Very slender and aesthetic bridges with least visual impact on environment.
  • Optimal combination of high tensile strength of structural steel and high compressive strength of concrete.
  • High durability compared to normal reinforced concrete decks due to restrictive crack width limitation.
  •  Composite bridges exhibits a better behaviour compared to steel deck bridges during freezing in cold weather region.
  •  Low dead weight of superstructures result in lower vertical loads, horizontal loads and seismic loads, thereby delivers direct cost benefit on overall substructure cost and bearing cost.
  •  Due to innovative erection methods and concreting composite bridges are often used for bridges over passing, existing railways or highways without any restriction for traffic.
  •  Where existing freeways with two lanes are widened and the short erection time of composite bridges avoids long restrictions for traffic closure.
  •  High performance coating system provide low maintenance with repainting cycle over 30 years.
  •  Use of weathering steel paints can further lower down the direct cost by eliminating future painting requirements altogether. This reduces maintenance cost too.

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